State-of-the-Art Facility

Manufacturing

In-house capabilities to Design, Manufacture, Test & Supply the complete range of Overhead Transmission Line Hardware from 33kV to 400kV at our Tankara, Gujarat facility.

Overview

Our Manufacturing Capabilities

PRAYAS TRANSMISSION has in-house facilities to Design, Manufacture, Test & Supply the complete range of Overhead Transmission Line, Distribution Line and Substation Hardware & Accessories for applications ranging from 33kV to 400kV as per various Indian and International Standards. A fully equipped tool room with CNC machines for developing its own dies is one of the highlights of this unit.

🏭 Location

Manufacturing facility at Tankara, Gujarat — strategically located on the Rajkot-Morbi highway with excellent logistics connectivity.

⚡ Voltage Range

Complete hardware for applications ranging from 33kV to 400kV as per Indian and International Standards.

⚙️ CNC Tool Room

Fully equipped tool room with CNC machines for developing our own dies — ensuring dimensional accuracy and zero-error production.

🔍 Stage Monitoring

Products are monitored at each stage of production — ensuring high quality and excellent workmanship in every finished product.

Shop Floor

Our Manufacturing Facilities

01

Aluminum Die Casting Shop

State-of-the-art aluminum die casting with precision tooling for hardware fittings and connectors.

02

Vibration Damper Assembly Shop

Dedicated assembly line for vibration dampers used in transmission line conductor protection.

03

Preformed Armour Rod Shop

Specialized facility for manufacturing preformed armour rods and protective accessories.

04

Profile Cutting Shop

Precision profile cutting for hardware components with tight dimensional tolerances.

05

Lathe Shop

CNC and conventional lathe machines for turning, facing, and threading operations.

06

Drilling Shop

Multi-spindle and CNC drilling machines for precision hole-making in all hardware components.

07

Welding Shop

MIG, TIG and arc welding capabilities for fabrication and assembly of structural components.

08

Press Shop

Hydraulic and mechanical press operations for stamping, forming and punching operations.

09

Grinding Shop

Surface and cylindrical grinding for precision finishing of machined components.

10

Pipe Bending Shop

Dedicated pipe bending facility for manufacturing tubular bus bars and structural members.

11

Maintenance Shop

In-house maintenance workshop ensuring all machinery remains in peak operating condition.

CNC Tool Room

Fully equipped tool room with CNC machines for developing our own dies — a key highlight ensuring error-free production.

Key Highlights

Manufacturing Strengths

🏭

In-House Manufacturing

Complete capabilities from raw material to finished product, ensuring full quality control at every step.

⚙️

CNC Die Manufacturing

Own CNC tool room for developing dies — guarantees dimensional accuracy and production consistency.

🔍

Stage-by-Stage Monitoring

Products monitored at each production stage ensuring high quality and excellent workmanship.

📦

Warehousing & Dispatch

Well-maintained warehousing with standard packing as per client requirements for bulk & urgent orders.